Danafilms Planning to Double size, Add Positions in Franklin

(March 18, 2010) Franklin, Kentucky [from the Franklin Favorite]

Another line will create 20 openings by end of year.

The Danafilms plant in Franklin is planning to double the size of its manufacturing space and to add 20 more jobs by the end of the year.

Construction equipment is already at the facility, which was the first industry to locate in the Wilkey North Industrial Park in 2000.

“We are extremely excited to see them double their facility in Franklin. Danafilms is becoming one of our premier manufacturers in Franklin,” Franklin-Simpson Industrial Authority Chairman Gary Broady said.

Danafilms currently has 50,000 square feet and plans to add another 50,000 square feet to its Franklin location. The maker of specialty high-quality films is also projecting employment to climb from 30 to 50 when the expansion is completed.

The $7 million addition will make room for a new co-extrusion line and accommodate future growth, according to a press release from the Franklin-Simpson Industrial Authority.

The new Windmoeller & Hoelscher seven-layer blown co-extrusion film line will also double the plant’s co-extrusion capacity.

“Adding this equipment is not just about redundancy or doubling our capacity,” said Aaron LaPointe, the co-extrusion technical manager at Danafilms. “This really allows us to cut the lead times for coextruded products. We do a lot of custom work, tweaking the properties of the films. With a seven-layer co-extrusion, we can provide very precise properties in the most cost-effective configuration possible. With a second line available, we can get the finished work to the customer much faster.”

LaPointe described the new line “a fantastic piece of equipment with the latest bells and whistles.”

Danafilms’ new line will be on display at the world’s largest trade show for plastics and rubber - the 2010 K Show - in Germany Oct. 27 to Nov. 3.

“We are really pleased to have our name in front of this international audience on this state-of-the-art co-extrusion line,” LaPointe said.

Danafilms was started in 1970 in Westborough, Mass. just outside of Boston by company President and CEO Sherman V. Olson. It has plants in Westborough and Franklin.

“As a mid-size, privately-owned company, we have reinvested our profits in to the business by constantly upgrading our production facilities,” the company’s Web site says.

Danafilms’ existing facilities can accommodate enough additional lines to produce over 100 million pounds per year. A seven-layer blown film co-extrusion line was added to the Franklin plant in 2005, and it increased capacity from 40 million to 56 million pounds per year.

“We are making room not only for this new co-extrusion line but for enhanced material handling and future expansion down the line. This new line gives us 7.5 to 8 million pounds of new capacity,” said Steve Crimmin, the sales manager at Danafilms. “Our goal is to constantly improve customer efficiencies and throughput. This will be Danafilms’ 16th line. It gives us the opportunity to bring more value to our customer.”

Danafilms manufactures premium monolayer and coextruded barrier films for a wide variety of specialty applications and markets, including lawn/garden, pet food/supplies, food packaging, electronic packaging and industrial products such as films, tapes and release liners. It supplies converters with monolayer and multi-layer films designed to process well and stand up to the rigors of laminating, printing, coating and converting.

The right films in packaging, for instance, can make products more attractive to the consumer. These films facilitate the printing of higher quality graphics, keep foods fresher and even allow meals to be cooked in the bag.

Gray Construction, which built the original Danafilms plant here, will also handle the expansion. The new line should be operational by the end of the year.

“These are some much-needed jobs coming to our county,” Simpson County Judge/Executive Jim Henderson said.

This makes the fourth positive economic development announcement in Franklin this year. The three others will lead to a total of about 100 new jobs.